Avstar Aircraft of Washington, Inc.

10416 172nd St. E., Unit B
Puyallup, WA  98374
office (253) 770-9964
fax (253) 770-0120
email:  avstarair@att.net

Mike and two of his buddies buy a derelict F35 and make it into a plane of their dreams.  In this installment, Mike, John & Craig set about working on the fuselage cabin area.

891JH Update #1

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Cabin Image 1

Aircraft secured, time to start taking out the old belly.
 
Cabin Image 2

Lower FS 150 bulkhead and belly skins FS 151 to 179 removed.
 
Cabin Image 3

Lower FS 131 & 150 bulkheads and belly skins FS 131 to 179 removed.
 
Cabin Image 4

New lower bulkheads and floor structure fit FS 131 to 170.
 
Cabin Image 5

Looking up at new floor structure.
 
Cabin Image 6

Fitting and drilling new belly skins.
 
Cabin Image 7

Fitting and installing new large baggage door lower and aft frames, lower skin.
 
 Cabin Image 8

Baggage door nearing completion.
 
Cabin Image 9

With lower and side rigidity back, we removed upper structure for the large windows.
 
Cabin Image 10

New upper structure for the long window is fit, left side view.
 
Cabin Image 11

New upper structure for the long window is fit, right side view.
 
Cabin Image 12

Fitting the new upper skins, FS 131 to 179.
 
Cabin Image 13

Riveting progress, new upper skins, FS 131 to 179.
 
Cabin Image 14

New upper skins completed.
 
Cabin Image 15

New instrument panel installation.
 
Cabin Image 16

New battery box installation. An access hole was left in the firewall for ease of avionics installation and maintenance.

Cabin Image 17 

New windshield being fit and drilled.

Cabin Image 18

Forward window holes had to be oversized and chamfered after initial drilling.
 
Cabin Image 19

Finishing structure added for hat shelf and back baggage wall; then the plane was masked and interior paint applied as needed.
 
Cabin Image 20

Forward cabin area after painting.